Stationary screw compressors SMT series 30 to 110kW

 

 

 

 

Complete SMARTRONIC compressor installation with minimal footprint

SMARTRONIC is a new line of oil lubricated screw compressors with an integrated Fusion Dryer. This uses waste heat and waste air. The achievable dew point value is adjustable between +5 ° C and -20 ° C. No other brand delivers such quality air with their integrated dryer units, because they all work with fridge dryer technology. Machines are controlled by a central control system supported by a sophisticated diagnostic unit.

• Rated air delivery   6.1-19.1m3/min
• Maximum pressure 7.5-13bar
• Motor power          30 to 110kW
• Optional warranty extension to 48 months

The compressors are available in fixed speed or variable speed inverter drive version, with optional integrated fusion dryer and separate air receiver.

 

 

 

 

 

 

 

 

Advantages of Smartronic line

• Simple installation, small footprint
• Maximum utilization of consumed energy
• Utilization of waste heat for the regeneration process of the adsorbent
• Utilization of waste air for regeneration process of the adsorbent
• Continuous measuring of outgoing humidity
• Controlling of drying process according to outgoing humidity
• Optional standard equipment of the compressor station
• Adjustable dew point in the range of + 5 ° C to -20 ° C depending on the season or operating requirements
• Possibility of external heat recovery
• Own production of key parts
• Own production of 5th generation A 150 air end
• Components from reputable manufacturers
• Quality manufacturing and measuring technologies

Screw block A150 – air end 5th generation

The new ATMOS air end A150 is one of the key components for energy efficiency of the whole compressor unit. It was developed in co-operation with the Institute for Screw Compressors at the City University of London. As a result, the latest research in the field of compressed air technology was incorporated into the air end design. The ATMOS A150 is among the most efficient air ends in our industry. That means that the compressor’s energy consumption can be considerably lower than that of equivalent models from other manufacturers, with a direct positive impact on the user’s electricity bill. During the development of the ATMOS A150, a considerable reduction of components was managed, resulting in a very robust design. The air end is highly resistant against vibrations, resulting in extraordinary reliability and a very long lifetime.

• Higher efficiency
• Longer life time
• Wide power range
• SKF bearings
• Own production

 

Compressor includes

• Controller
• Analog pressure sensor
• Oil separator
• Heat protection
• Thermostat
• Inlet regulation valve
• Aftercooler
• Highly efficient fan ventilating system
• Integrated fusion dryer (optional)
• Cyclone separator (optional)
• Dust filter (optional)
• Fine filter (optional)
• All parts from reputable manufacturers (Siemens, Danfoss, WEG, VMC, Continental etc.)
• Own production of key components for enhanced quality and availability

 

Integrated Fusion Dryer

The most economical method of drying able to achieve negative pressure dew point. The dryer is integrated into the compressor, equipped with air filtration and for operation it uses waste heat and exhaust air. Its operation is fully automated and its control is based on the humiditymeasured at the output of the compressor. Required pressure dew point can be set on the compressor controller in the range of +5 ° C to –20 °C.
 

 

Where is the use of a Fusion Dryer beneficial?

In wintertime there are usually problems with condensate in applications with refrigerant dryers. The solution can be a Fusion Dryer with settings of DP according to real actual needs (for example, -5 ° C).
Refrigerant dryers are often not able to provide DP + 3°C in the summer. Wherever it is necessary to  keep this value, it is advantageous to offer a Fusion Dryer. For example, manufacturers of electronic components, chemical industry or food/beverages.
Where it is not strictly required to have a dew point of -20 ° C, it is possible to use the option of setting individual values in the range of +5 to -20 ° C.
In some applications it is possible to offer seasonal readjustment of the dew point and increase energy savings. For example, some outdoor installations.
Where there is not enough space to install an external adsorption dryer, the integrated compressor station SMARTRONIC has a strong competitive advantage.
Refrigerant dryers emit heat into space and decrease their own performance and increase demands on air conditioning. Fusion Dryers consume waste heat for their own operation.
Wherever air is required with a dew point to -20°C, but where adsorption dryers are too expensive.


Advanced control and diagnostic system Airmaster S1-20

• Intuitive, clear display
• Displaying a history of error messages
• Setting alarms and emergency limits
• The communication protocol via RS 485
• Initial machine settings
• Remote monitoring and management system available